Apr 20, 2015 production control production control is a mechanism to monitor the execution of plans. Production operation should start at the right time and the progress should be observed and recorded properly so that the data can be analyzed and deviation can be measured to initiate a. Sometimes extra processes are eliminated to reduce the cost of production. In this chapter the relationship of production planning and control to workinprocess inventories is stressed. A simulation study was developed to see at what degree the variations of the models effect the throughput rate. The project quality management plan is a cornerstone document for professional management and assurance of high quality of a project of the size of smartnet and is designed to be used in conjunction with the following documents. Sap library business functions for sap apparel and footwear. Chapter 18 production planning and control objectives of. The most important advantage derived by introducing quality control is that it develops and encourages quality consciousness among the workers in. Advanced communication and computer skills are very useful for the role. Save your goods receipt with and record the material document number.
In the context of the apparel manufacturing primary roles of the production planning and control ppc department has been listed below. Production planning and control ppc research papers. Appreciate the roles of production planning, scheduling and control, and its objectives, functions. Lesson 8 production planning and control abha kumar structure. To organize the production facilities like machines, men, etc. Guidance for developing a quality systems training program. According to the order customer requirement ppc department select processes for the orders. Production control ensures that production team can achieve required production target, optimum utilization of resources, quality management and cost savings. Pdf production planning and control in textile industry. They are organized and resultsdriven with great problemsolving skills. Production planning is accompanied with control mechanism to ensure desired results. Production planning and control in textile industry. Production planning and control ppc is being asked to respond effectively to these internal and. Improve your production efficiency, save time, cost and inventory.
Administration and coordination of the activities of various components and departments responsible for producing the necessary goods and services 3 production planning. Emergency action planning guidance for food production f acilities 2. Reflections on production planning and control ppc invited. This standard is for individuals who work in a printrelated environment and who take part in production planning, scheduling and junior management activities. Pdf on feb 29, 2012, selman muhammed and others published analysis of shoe manufacturing factory by simulation of. It is not necessary to have overall control of production, but you must have some. This document has been produced without formal editing. The production planning and control function consists of the core wealth creation processes of a. Request pdf process planning and scheduling for mass customised shoe. Although writers may vary some of the steps they use to create a document, effective technical and scientific writing typically follows the same general procedures. Analysis of shoe manufacturing factory by simulation of. Production planning and control in eicher tractors, mandideep abstract. The project has been developed to identify the need and importance of ppc i.
A twoletter word will change the way you look at scheduling. P roduction planning and control department is one of the important department for the apparel manufacturing company. The strategic plan for the footwear industry 2020 highlights the. Production training manual 10 monitoring personnel practices personnel practices are monitored every production by the production manager, who must document the process on the personnel practices checklist. Apart from the available production scheduling templates, you can make your custom ones using the tools for production planning and scheduling in excel. This is especially true because the sale of footwear is complex, erratic and fastpaced, making the control of data a critical factor. What kind of manufacturing planning and control model can be applied to the case company.
Production planning and control techniques which were used to achieve project objectives. Production control production control is a mechanism to monitor the execution of plans. Clipping is a handy way to collect important slides you want to go back to later. Arena simulation model for the mens shoe manufacturing factory. The activities required to covert the intermediate schedules and plans coming out of detailed scheduling and planning into more precise, very. Production operation should start at the right time and the progress should be observed and recorded properly so that the data can be analyzed and deviation can be measured to initiate a suitable action i. Each and every industry does need a production schedule for the upkeep of its production routine and to do that an automated schedule can work much better than a manual one. Functions of production planning and control ppc department. Shoe manufacturing, production analysis, simulation, arena. The pim system must function as the single source of truth that informs erp and shop floor operations. It is characterized in production facility where production units which have the medium production quantity and product variety are commonly possible to make production in cells or batches groover, 2007. Ii july 2014 with 9,531 reads how we measure reads. Production planning is required for scheduling, dispatch, inspection, quality management, inventory management, supply management and equipment management.
Each function has been explained briefly just overview of the task. There are some papers that deal with the concept of outsourcing in this scenario. Chapter 18 production planning and control in any manufacturing enterprise production is the driving force to which most other functions react. The production department is tasked with finding effective ways to lower production costs. Production planning and control in manufacturing industry. Please note that the opb may require the submission of additional information to augment an op or to explain issues identified during the analysis of the op and other budget request. The grant agreement including its annexes and in particular the annex1. The production department is responsible for converting raw materials and other inputs into finished goods or services. This case study explains an integrated production planning and execution process in. Introduction any technical and systems changes have occurred in manufacturing industry over recent years. Elements of production planning and control internet archive. The activities required to covert the intermediate schedules and plans coming out of detailed scheduling and planning into more precise, very short time frame priorities and control mechanisms. Mass customisation, production planning and controlling, small and medium sized.
Attain practical operation scheduling and inventory control techniques that are available and can be applied. Advanced product quality planning and control apqp second edition apqp second edition advanced product quality planning and control plan these line lengths should be adjusted based on length of the title. Understanding the basic concepts of production planning and control functions and systems. Operational plan format, guidelines, and instructions 3 the operational plan components and guidelines discussed in this document are basic, generic requirements. In the scenario of mass customization, production is a crucial phase of the whole product life cycle. Exercise and enhance your forecasting skills by applying proven methods. Process planning and scheduling for mass customised shoe. Important functions covered by production planning and control ppc function in. Production planning isafsppppl directly dependent business function requiring activation in addition. Along with advising the business to adopt newer technologies, the department can also assess the production line. Production planning and control management study guide. See all 5 formats and editions hide other formats and editions. The requirements being placed on companies by the market are also changing.
In between the processes of production, the department works to improve the efficiency of the production or assembly line so that it can meet the output targets set by company management and ensure finished products offer consumers the best value and quality. View production planning and control ppc research papers on academia. The knowledge of production planning and control methods currently in use by industrial companies. Plan, schedule and monitor production propam509 plan, schedule and monitor production 1 overview 1. The production planning and control functions of mysap erp are contained in the pp module. One simple way to do this is to keep the production machinery and equipment wellmaintained so the firm does not regularly incur repair costs. Production planning and scheduling must therefore evolve and adopt new tools that help to obtain a deeper control of what has to be produced in order to satisfy efficiently customer needs. The most important pp processes are sales and operations planning, demand management, material requirements planning, longterm plan ning, production order creation, production order execution, and capacity requirements planning. Project planning activity can begin based on the project charter document, project requirement document. Definition objectives of production planning andcontrol functions of production.
Each certified plant is required to have these current documents. Here you will find tutorials, templates and downloads that can be used to create advanced planning and scheduling system using microsoft excel. When all research questions are answered, the research problem is solved and as a result, a suitable manufacturing planning and control system can be proposed. Acquire various production planning and control tools. Administration and coordination of the activities of various components and departments responsible for producing the necessary goods and services 3production planning. Production planning is done with the objective of coordination of materials with suppliers, efficient utilization of people and machines, efficient flow of materials, and. Some of the importance or benefits of quality control are. Knowledge platform for transferring research and innovation in. An excellent production planner is wellversed in production procedures and ways to optimize them. The goal is to ensure the smooth and costefficient flow of our production operations. A case study article pdf available in computers in industry 302. Planning and producing documents effective technical documents do not just happen. Elements of production planning and control by eilon, samuel. Operational plan format, guidelines, and instructions for fy.
This is a core method to apply the fast excel development method in building a planning and scheduling system in excel. Production planning and control facilitates in various ways likeoptimum utilization of capacity, inventory control, ensures quality, and economy in production time. Improving the production planning and control process. Systematic planning of production activities to achieve the highest efficiency in production of goodsservices. Project planning approach why do we need project planning. Sap pp training task list and routing video 6 sap pp production planning duration. Understand the benefits of aggregate planning and identify the suitable. Production planning isafsppppl directly dependent business function requiring activation in. Processes needed to complete an order vary style to style. Operations research in production planning, scheduling, and inventory control, d.
Shoe industry certificate course production management. Analysis of production planning and control of typical. Ie6605 production planning and control question bank. Production planning and scheduling must therefore evolve and adopt new tools. P 2jawaharlal institute of technology borawan, khargone m. The information and views set out in this document have been. Learn the reports, evaluation tools and techniques for the analysis of production problems. Production planner job description template workable. Explain a comprehensive overview of the various aspects of operation. Ie6605 production planning and control question bank important 2 marks and 16 marks unknown november 28, 2016 08th semester question papers anna university question papers ie6605 question bank muthu nov 2016 leave a reply. Footwear and orthoses the type of footwear worn with an orthosis caliper is important. In addition, programspecific documents may be used as a resource. Analysis of production planning and control of typical process leather industry vipin sharma1, rohit balodiya2, 1jawaharlal institute of technology borawan, khargone m.
A project based learning approach for production planning and. Objectives of production planning and control in production. Problems faced in executing the steps, and the directions of improving the production planning and control process the production planning and control process is prone to numerous disturbances which make it difficult to attain effectiveness of the actions taken. Pdf analysis of shoe manufacturing factory by simulation of. The simple budget template outlines all the direct costs involved in the production process. This document contains the name and the code of the finished part produced from. Since these documents contain guidance on activities critical to successful environmental data operations, they should be considered as resources when developing a quality systems training program. This is an information site to help you build planning and scheduling systems with spreadsheets. Once project charter is approved, the project is formally initiated. Production planning and control is the systematic approach and control of the processes that transform inputs e. Implementation of the plan and related activities to produce the desired output 4. Part iii production planning workflow by production type 6 production planning for discrete manufacturing 203 7 production planning for process industries 299 8 production planning for repetitive manufacturing 361 part iv production planning workflow tools. Production planning and control the concept and definition.
The lines should be adjusted from the center out to the edges, and be of identical length. The ability to apply principles and techniques in the design, planning and control of these systems. Slip on shoes are not suitable as they rely on pressure on the ball of the foot, which is what we are trying to prevent. Following are the objectives of production planning and control functions. Because each same style of shoes are grouped with the different sizes in a batch.
683 1056 774 895 304 452 1329 802 1432 423 1304 1041 766 1008 695 1402 686 878 97 118 1548 1186 745 318 656 1118 1045 420 1295 445 1205 754 579 126 344 764 1424 602 290